Repair

Night Shift: Monday - Thursday 8:00pm-6:30am

Hourly Rate: $20 plus a shift differential

• Operate machinery required for particular position in a safe and efficient manner, to include training of new and existing operators in the carrying out of their duties.
• Inspect product for defects and take appropriate action as per work instructions, monitor Quality Technician for consistency
• Carry out measurements and weight checks
• Assemble product as per instructions with a focus on quality and safety.
• Practice Masonite Lean Manufacturing Techniques including 5S+1
• Communicate efficiently with other employees and the leadership team in order to ensure quality product is made timely
• Read and interpret list counts and complete all departmental paperwork correctly and timely
• Perform weekly EHS audits
• Participate in Safety Kaizens and Masonite Plant Kaizens
• Help create/implement poke yokes for quality issues
• Read, understand and follow production schedules
• Set up and adjust equipment
• Gather materials as needed
• Operate motorized equipment (ie forklift, KVAL lifts, etc) as needed
• Perform minor preventative maintenance and operator care as required
• Assist Management, Maintenance and Quality personnel when troubleshooting equipment, process or material issues
• Communicate effectively for flow of product through the plant
• Maintain downtime records and production information as appropriate
• Perform housekeeping duties
• Perform miscellaneous duties as assigned
• Wear appropriate personal protective equipment
• Work safely and follow safety rules and procedures
• Use a Tape Measure, Caliper
• Use push carts
• Performs visual quality check of entire stack as they come down the conveyor
• 100% inspection on doors
• Repair newly and previously identified doors with quality defects
• Restack doors meeting quality specs
• Push pallets on conveyor
• Place unrepairable doors in cull door stack
• Complete reject sheets appropriately for tickets to be remade
• Operate jump tracks
• Straighten doors
• Push door stacks onto infeed tracks of paint booth
• Use tools such as glue gun, palm sander, sanding block, chisel, putty knives, clamps, and application of bondo, hot melt glue, touch up paint, and putty

Knowledge:

• Read interpret ticket
• Basic reading and writing skills
• Ability to add and subtract fractions and whole numbers, convert fractions to decimals
• Read interpret ticket such as door/customer quality specs
• Identify defects
• Knowledge of hand tools such as sanders, planers, hand tools putty knife, sanding block wood chisel
• High attention to detail for defects

Skills:

Ability to use wood craftsmanship tools to repair doors. High quality standard required and some creativity required.

Responsibility:

Moderate level of responsibility, to identify defects, make repairs using tools provided, and make decisions for what can/cannot be repaired. Responsibility to minimize COQ impact while meeting customer quality expectations.

Physical Demands:

Manually lift/slide/flip materials or doors up to 50 lbs and over with assistance. (bending, stooping, twisting, - dexterity. Standing for long continuous hours.

Mental Demands:

Fast paced job with continuous focus on finding defects.  Constant focus on visual quality inspection of doors.

Social:

Communicate with upstream and downstream departments  - expectation to immediately communicate internal process oriented defects for quick recovery/repair.

Working Environment:

Mildly controlled environment - can expect some cold and heat during extreme weather conditions. High dust and noisy environment.